Calibration Engineer

Position 

Calibration Engineer  

Location 

Arden, NC     

About us 

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.  

Our Culture  

We believe the health and safety of our employees are a top priority. We care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.  

Career Opportunities  

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision. We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now!   

For a listing of Asheville/Arden openings:  BorgWarner Openings  

Pay & Benefits 

All positions start at an above market pay rate for that position. Benefits are also above market and include the below for all fulltime employees:  

• Day 1 Medical Coverage with potential of no monthly premium 

• Onsite Health Clinic for employees and dependents (age 14 and over) at no cost  

• Dental, Vision, Life, AD&D, and Disability Coverage 

• Tuition Reimbursement Program after 18 months 

• Retirement Savings Plan (401k) with a matching program 

• Company paid holidays and vacation starting Day 1 

Job purpose 

The BorgWarner Arden campus offers two world class technical centers and a cutting-edge manufacturing facility that designs and produces turbos and fan drives for the automotive industry. The Arden campus offers a multitude of career opportunities and is in the beautiful mountains of Western North Carolina.  

The Calibration Engineer is responsible for developing and fine-tuning engine control parameters to meet performance, fuel economy, durability, and emissions targets. This role involves working with engine control units (ECUs), conducting testing, and analyzing data to ensure optimal engine operation under various conditions. Engine performance development and optimization for given set of boundary conditions. This includes emissions/performance targets, existing calibration/hardware status, and budget/timing all impact the final recipe. 

Key responsibilities 

• Calibration Development for engine performance maps 

• Air handling system responses, fuel delivery system responses, physical sensor calibration, virtual sensor calibration. 

• Optimizing of numerous control parameters to comply with emissions, mechanical limits, and power requirements. 

• Develop and optimize calibration maps and look up tables for fuel control, throttle response, and emissions systems. 

• Adjust calibrations for different operating conditions (cold start, altitude, load, etc.). 

• Writing and execute test programs to confirm and calibrate engine management systems. 

• Systematic calibration of ECU parameters through efficient and effective test programs for varying engine features such as DOE’s. 

• Test & Validate calibration strategies against regulatory and performance requirements. 

• Ensure document traceability from requirements through test cases. 

• Analyze test data using tools like MATLAB, INCA, or ETAS to identify trends and areas for improvement. 

• Troubleshoot engine performance issues using diagnostic tools and data logs. 

• Ensure calibrations meet emissions standards (e.g., EPA, CARB…). 

• Support certification testing and documentation. 

• Work closely with hardware engineers, software developers, and emissions specialists. 

• Participate in cross-functional teams to support system development programs. 

• Maintain calibration records and manage calibration schedules using asset management systems. 

• Develop and maintain calibration procedures and documentation. 

• Recommend improvements to calibration processes and equipment. 

• Maintain detailed records of calibration changes, test results, and validation reports. 

• Present findings and recommendations to engineering teams and management. 

• Managing the delivery of calibration sets to customer 

• Build and maintain the Cal Guide and Cal Procedure 

• Support the Cal Review and maintain the Cal Base  

What we’re looking for 

Required:  

• Bachelor’s degree in Engineering (Electrical, Mechanical, or related field) or equivalent technical experience. 

• Self-starter that can lead projects with minimal oversight. 

• Knowledge of motors & drives, control system fundamentals, and wiring systems. 

• Knowledge of high temperature instrumentation for measuring flow, pressure, temperature, imbalance, rotor motion, and vibration.  

• Familiarity with electrical test equipment including oscilloscopes, power analyzers, and multimeters as well as a basic understanding of electrical safety. 

• Familiarity with ECU software and CAN communication protocols. 

• Strong understanding of measurement principles, uncertainty analysis, and instrumentation. 

• Experience with calibration tools (e.g., ETAS INCA, ATI Vision). 

• Proficiency in using calibration tools, software, and databases. 

• Familiarity with calibration standards and regulatory requirements. 

• Excellent analytical, problem-solving, and communication skills. 

• Knowledge of emissions regulations and testing procedures. 

Preferred: 

• Bachelor’s degree in Engineering with 2+ years of experience in calibration. 

• Proficiency with CAN and support tools preferred 

• Proficiency in calibration methods and tools is preferred. 

• Strong analytical and problem-solving skills with the ability to coordinate testing.   

• Understanding of the challenges of applying electronic components to harsh applications, principal failure modes, means to mitigate these, and the methods for validation. 

• Broad background in engineering technical disciplines that include vibration, heat transfer, stress, fluid dynamics, thermodynamics, controls, magnetics and EMI/EMC shielding.  

• Electronic understanding from a performance, hardware, and microprocessor software standpoint.  This includes the ability to use and interpret LIN, SENT, CAN and PWM communication protocols. 

• Ability to work on project teams as a technical representative and possesses good communication skills. 

• Six Sigma and Functional Safety experience 

What we believe 

• Inclusion: Respecting Individuals 

• Integrity: Honoring truth 

• Excellence: Focusing on results 

• Responsibility: Our commitment 

• Collaboration: Building trust 

Safety  

This position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment; this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately. 

Equal Employment Opportunity  

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status. 

Join the company that is creating solutions that support a cleaner, more energy-efficient world. 

For more information about BorgWarner, please visit www.borgwarner.com 

For a listing of Asheville/Arden openings:  BorgWarner Openings